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Does the ICF system cost more than traditional construction methods |
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The ICF system we use is a very cost effective method of building. Unlike traditional building methods that rely upon a high percentage of skilled labour, such as brick & block layers, The ICF system we use does not need the same skill levels to assemble the structure, therefore a costly part of the build can be minimised.
As the rate of build speed is a lot higher than traditional block construction (about 50% quicker), then the building can be assembled quicker, reducing the time in which development capital is tied up.
First and second fix can take place without the outer cladding of the building been in position. This can increase the speed of the total build time and remove the cladding from the critical path of the project, unlike a traditionally constructed building. |
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How fast can the ICF system be built |
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An experienced installer can reach build speed levels of around 2 m2 per hour. This includes formation of window profiles and bracing of the wall prior to concrete placement. |
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What equipment, plant or machinery is needed |
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The ICF system we use is assembled using lightweight components; as such no heavy lifting equipment is required. The best tools will be found in any contractors van, and no specialist machinery is required.
An adjustable chop saw and bench saw is invaluable as cutting the plastic and high-density insulation is made much easier.
A concrete pump is the only specialist plant required when the concrete is poured into the formwork. |
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Are there any health & safety implications |
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Every building site must follow the obvious rules and regulations relating to safety of its employees and visitors. The actual building process with the ICF system is a very safe, relying on lightweight components to build the structure. No heavy or manual lifting is needed, allowing the contractors to carry out the job unhindered.
When the concrete is poured, care and attention must be used to provide a safe working environment. |
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Are any special requirements needed for the foundations |
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The structure of the building is cured ready mixed concrete. This places a large loading pressure on the foundations and as such your project engineer will have to design the appropriate foundation requirements. |
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Is a structural engineer required |
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As with any construction project, a structural engineer is required to sign off the design and specification of the building to ensure it complies with the relevant building regulations. The ICF system we use is no different.
There are a number of qualified structural engineers who have a close understanding of the product and concrete design. We recommend the use of these engineers who will be able to deliver the best economic design for your project. |
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Are there any implications on my planning permission if I change to an ICF system |
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Absolutely not. Planning permissions only consider the visual appearance and setting of the building within its immediate environment. It does not have any influence on the building materials used. |
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Is the ICF system kind to the environment |
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Although the production of concrete is not the most environmentally acceptable material, it is the sustainability and whole life environmental cost that must be considered.
Concrete is a long lasting material. When it is fully covered with a high-density insulation it is now protected form the effects of weathering, increasing its longevity. The insulation gives excellent energy performance levels throughout the building’s life reducing its impact on the environment. |
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Is there a need for constant maintenance with the product |
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The main advantage over traditional and timber building methods is its robustness; meaning maintenance should virtually be eliminated throughout the building’s life. |
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Do I need a specialist contractor to assemble the ICF system |
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The system we use is only supplied to Approved Installers. These are contractors who have undertaken formal training and are assessed for their competence by the Company. |
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Can I get a mortgage or insurance with and how does Building Control view the product |
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The ICF system we use has all the necessary technical approvals required by these organisations, without which they would not ordinarily grant approval. |
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What insulation does the system use |
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The ICF system we use does not use the ordinary polystyrene or insulation you will find in packaged goods. This is white expanded polystyrene that uses beads fused together with steam to give integrity.
Instead a high-density insulation (extruded polystyrene) is used that provides 3 inherent advantages over expanded polystyrene:
Greater mechanical properties meaning it is much stronger and therefore able to hold significant pressures placed on it.
Enhanced thermal performance over the white expanded polystyrene (on average 25% better)
Is totally waterproof, where white expanded polystyrene will allow seepage of moisture through its material. |
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Can basements be built with The ICF system we use |
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The ICF system we use is perfect for building retaining walls such as basements. The product will allow the concrete core in between the insulation to be increased from 150mm (6”) to 300mm (12”). Therefore reinforcing steel can be placed inside the wall with sufficient room for the concrete to cover the steel.
Adequate tanking must be taken into consideration to prevent the passage of moisture through the wall.
When comparing the cost of traditional formwork or the time to construct a retaining wall using dense blocks, The ICF system we use provides an ideal solution to an ever-popular design concept. |
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Is steel reinforcement required |
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When The ICF system is used for a retaining wall such as a basement the concrete is now placed into tension, for which the structure is not as strong. To enhance the strength reinforcing steel is used to stop any flexing in the concrete.
As with any structure, the ICF system will require a qualified structural engineer to design and specify the product, this will include any reinforcing steel needed. |
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How are services chased into walls |
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Using a straight edge, services are chased into the wall using a flat-bottomed router to rout out roughly 20-25mm of the internal polystyrene face. Ensure that electric cables are placed inside a hard uPVC conduit as the plasterziser in the cable can react with the polystyrene causing brittleness in the cable. |
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What internal finishes can be used |
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The best way to internally line the system structure is to mechanically fix plasterboard to the plastic rail. Using the plasterboard manufacturers recommendations for screw centres, each section of plasterboard is fixed into position with joints taped and filled. A single skim of plaster can then be used to finish the wall.
Alternatively a wet plaster mix can be placed directly onto the wall to provide the finish. |
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Can The ICF system we use be used for party walls or compartments between dwellings |
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The ICF system we use’s concrete core provides an excellent acoustic barrier to the transmission of noise. By specifying a 200mm concrete core the mass of the concrete will go towards providing acoustic compliance with the relevant building regulations.
NB: Please note that appropriate flanking details for the floors and roof connecting to The ICF system we use have also to provide the necessary acoustic performance ratings.
Fire performance rating is also crucial for party walls and the 200mm core will also offer the necessary 1hr fire performance rating required for compartment and party walls. |
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What claddings can be used |
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There is no restriction on the cladding types that can be used. Brick, renders, slate, tile or timber can all be used with the product. |
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How do I obtain a costing for the product |
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Send in your plans of a development you are working on and we will be able to give a full cost projection. |
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What concrete specification is used |
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A normal concrete specification using a minimum strength of RC25 is used for structures that are un-reinforced. Where reinforcement is present a minimum strength concrete design using RC35 is used. Concrete should be obtained from a QSRMC or BSI kite marked supplier. |
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What is the best way of creating a damp proof course |
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Using a watertight concrete mix design to a minimum height of 150mm above external ground level will provide a satisfactory dpc to prevent penetration of moisture in the wall. |
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Is there any height restriction on the number of storeys that can be built |
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Although we predominantly use the system to form basements, as long as a qualified structural engineer has specified the design. The ICF system we use does not have a limit on the number of storeys constructed in a single structure.
Buildings constructed up to 4 stories can either be regulated by the masonry or structural building codes in operation in the UK. Over 4 storeys the use of a structural frame or building method forming a structural wall will only be permitted. The ICF system we use can be designed to either of these building codes. |
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Are temporary braces used to align the formwork |
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Bracing that provides support to both external corners and the inside of the wall during assembly and the concrete pour. Bracing is an integral part of the system and must be used when this system is assembled.
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FAQ about insulating concrete formwork (ICF) a cost effective construction method from cellar waterproofing basement conversion specialist in UK